Aluminum Anodized Substrate for Diverse Assembly Needs

• Customization: Available
• Type: Mounting Substrate
• Material: Aluminum Alloy
• Model NO.: Al77
• Surfacetreatment: Anodized
• Process: Precision Stamping
• Strength: High Tensile
• Roughness: Low Ra
• Durability: Strong
• Corrosionresistance: Saltspray≥500h
• Function: Connection&Fixing
• Shapestability: Good
• Wearresistance: High
• Vibrationresistance: Strong
• Transport Package: Shockproof Foam + Wooden Case
• Specification: Customizable
• Trademark: Zeyang
• Origin: Ningbo, Zhejiang, China
• Production Capacity: 50000PCS/Year

Product Description

Crafted from high-grade 6061-T6 aluminum alloy, this precision mounting substrate undergoes a sophisticated manufacturing process to deliver exceptional performance. It starts with precision stamping, where custom metal dies shape the aluminum into a rectangular thin-sheet base, complete with precisely positioned round holes, symmetric slots, and raised protrusions-all critical for seamless integration in assembly. Following stamping, the substrate undergoes anodic oxidation in a sulfuric acid electrolyte bath, forming a dense, uniform silver-white oxide layer 8-12μm thick. This treatment not only enhances its corrosion resistance but also boosts surface hardness, ensuring durability in demanding environments.

 

The substrate boasts a remarkably smooth surface (Ra ≤ 0.8μm) with polished hole edges, minimizing friction during installation and preventing damage to mating components like bolts or wires. Its tight dimensional tolerance (±0.1mm) guarantees consistent fit across batches, while the core design-dual end holes (optimized for M3-M6 bolt connections) paired with a central protrusion or groove-enables versatile mounting: from secure bolt-fastening to quick snap-fit assembly, adapting effortlessly to diverse application needs.

 

Widely trusted in industries ranging from electronics to furniture, it excels as an internal fixture for circuit boards (stabilizing resistor/capacitor pins and guiding delicate wires between modules), a connecting intermediary for small mechanical parts (linking gears, bearings, and shafts with unwavering stability), a structural anchor in smart homes (securing smart speaker bases, camera mounts, and air conditioner panel brackets), and a furniture connector (streamlining cabinet shelf support and drawer slide installation, outperforming traditional screws in speed and reliability).

Core Values

• Unmatched Connection Reliability: The combination of high-precision dimensions (±0.1mm tolerance) and 6061-T6 aluminum alloy (boasting tensile strength ≥200MPa) ensures zero loosening or deformation, even under repeated stress from vibration or temperature fluctuations. The anodic oxide layer further reinforces durability, withstanding ≥500 hours of salt spray testing-ideal for humid industrial settings or outdoor-exposed smart home devices.
• Versatile Multi-Scenario Adaptability: Engineered to bridge four key sectors (electronics, machinery, home goods, and smart devices), its hybrid design (bolt-compatible holes + snap-fit slots/protrusions) eliminates the need for multiple specialized components. Whether securing microelectronics with micron-level precision or anchoring heavy furniture parts, it delivers consistent performance.
• Assembly Efficiency Redefined: Standardized dimensions and ultra-smooth surfaces (Ra ≤0.8μm) simplify installation, allowing compatibility with common tools like hex wrenches-no specialized equipment required. This streamlines assembly lines, cutting installation time by 30% compared to traditional steel fixtures, a critical advantage for mass production.
• Cost-Saving Excellence: The lightweight nature of aluminum (density 2.7g/cm³) reduces shipping and handling costs, while the anodic oxidation treatment extends its service life to ≥5 years-doubling the lifespan of untreated steel alternatives. When factoring in lower maintenance needs and reduced replacement frequency, it achieves a 25% lower total cost of ownership compared to conventional steel substrates. Additionally, aluminum's recyclability aligns with sustainable manufacturing practices, enhancing long-term cost efficiency.

Product Parameters

Parameter Item	Specification (Example Value)
Total Length (L)	50-150mm
Total Width (W)	10-30mm
Total Thickness (T)	2-5mm
Hole Diameter (d) & Slot Width (s)	Φ8-Φ15mm; 5-10mm
Protrusion Height (h)	2-5mm
Surface Roughness (Ra)	≤0.8μm (Flat Surface)
Tensile Strength & Temp. Range	≥200MPa; -40ºC~120ºC

Detailed Photos

Applicable scenarios

Q1. What customization services do you offer?
A1: We offer custom machining based on your drawings or samples, including material selection, size adjustments, shape design, surface treatments (anodizing, plating, painting, etc.), thread processing, laser engraving, and more to meet various industry needs.

Q2. Can you manufacture parts based on my design drawings?
A2: Yes, we can manufacture parts according to your CAD drawings or 3D models. Please provide detailed design files such as STEP, IGES, DWG, or PDF format to ensure precise manufacturing.

Q3. What material options do you offer?
A3: We offer a wide range of materials, including aluminum alloys (6061, 7075, etc.), stainless steel, carbon steel, brass, copper, titanium alloys, and plastics (POM, nylon, etc.). You can choose the most suitable material for your needs.

Q4. What is your machining accuracy?
A4: Our CNC machining accuracy can reach ±0.01mm. Specific tolerance requirements can be adjusted according to customer needs and confirmed before production.

Q5. How do you ensure product quality?
A5: We implement strict quality control measures, including raw material inspection, in-process monitoring, final dimension inspection, and surface finish checks, ensuring that all products meet customer requirements.

Q6. What is your production lead time?
A6: Production time depends on the complexity of the parts and order quantity. Typically, small batch orders take 7-15 days, while larger orders will have a specific lead time confirmed after evaluation.

Q7. Do you support small batch orders?
A7: Yes, we accept small batch custom orders. The minimum order quantity depends on the complexity and type of product. Feel free to contact us for more details.

Q8. How do you ship orders? Do you support international shipping?
A8: We offer multiple shipping options, including DHL, FedEx, UPS, sea freight, and air freight, with worldwide delivery available. You can choose the most suitable shipping method based on your needs.

Q9. How can I get a quote?
A9: You can submit an inquiry through our website or contact us via email with your product drawings, material requirements, order quantity, and any special requests. We will provide a detailed quote within 24 hours.

Q10. Do you provide after-sales service?
A10: Yes, we offer comprehensive after-sales support, including product quality assurance and installation guidance. If you encounter any issues, please feel free to contact our customer service team.